I’ve filled in the little imperfections with the first round of Bondo on the blade. The cross-guard had some substantial boo-boos that had to be corrected with Bondo as well. I had to cut it out with…wait for it…a saber saw, so it went a little wonky on the back side. I’ll fix it up on the belt sander then drill a hole down the middle for it to be fitted onto the threaded rod that forms the backbone of Excalibur. I’m hoping to get a lathe soon to turn the handle but it may have to wait until after DragonCon.